By Keith May
(Originally appeared in Cycle World magazine)
How many old bikes have been left to rot for nothing more offensive than rust, leaks or stripped splines on a kick-shaft or lever? Sure we live in a wasteful, consumer-driven society that demands we replace scratched toys with shiny new ones, but this is also an information-age where OEM, salvaged or aftermarket parts are only a phone call or mouse-click away. And it appears the abundance has created a buyers’ market, so keeping less-than-perfect bikes on the road and out of a land-fill has never been easier. Especially for popular models like the XL pictured above. Breathing life into a discarded bike is hard work, but a fun adventure. Just ask me.
Not everyone can spend ten thousand dollars on a new bike. Or even ten hundred. Not everyone needs to go 200 mph. Or even 100. Some of us enjoy simpler things. Like old dirtbikes that happen to be street-legal, too.
“Someone's coming to look at the bike but it would be easier to sell if it were actually running,” a friend of mine said over the phone. “Can you come over and try to push-start it?”
“Sounds like fun. I'll be right over.”
Said friend was relocating to Monterey with her new husband and the non-running 1973 Honda XL250 Motosport had become a liability. Its only problem was a stripped kickstart shaft and lever but the repair had become a lesser priority since she became an “honest woman.”
The XL failed to start, but the bike began to grow on me. The size of this little charmer was perfect for a plan I'd had in mind for years—a “Plan B,” if you will. There's much to be said for having an exit-strategy and mine is riding off into the sunset like a 21st-century Dharma Bum. No strings, no bills, no schedules. Working odd jobs, jamming at open mikes, sleeping under the stars. Cash? Check. Gear? Check. Ukulele? Check. Crazy? You bet. The only item missing was that street-legal dirtbike.
Until now.
Cycle World magazine’s review of the XL 250 in April of 1972 provided inspiration for the work ahead. “The best off-road bike Honda has ever produced for sale to the public.” “Astonishing.” “Quiet.” “Sophisticated.” “Outstanding.” “Minimal vibration.” “Easy to start.” “Excellent gear spacing.” “Long wheelbase.” “Low center of gravity.” “Damping right on.” “Fine handling.” “80mph.” “An instant best-seller.” The XL also surprised everyone by dominating its class that same year in Baja. There’s a reason why Honda established such a strong hold in the U.S. bike market. Their machines have consistently proven to be practically bulletproof. Just gas and go. Follow the leader, he’s on a Honda.
Shaft and lever were delivered from APF Motorcycle Salvage (.com) for $120. Complete Hap Jones gasket set via ebay for only $20. Removal of a circlip on clutch allowed enough play to free the faulty kick-shaft and repair also provided the opportunity to polish engine cases, sanitize the Stator and shower all moving parts with WD-40. A swift kick easily brought the Honda to life. Noodling with carb corrected minor hiccups and all appeared sound on local shake-down runs. Starting first-kick hot or cold.
To celebrate, I meticulously repainted the blacked-out Motosport badge on the exhaust heat-shield to match the original colors. All that finger-painting finally paid off. Possibilities began dancing in my head. Baja? Four Corners? The video store? Unlike my Yamaha XT600, regardless of engine temperature or alignment of planets, the XL is ready to go when I am. No leaks, no smoke, no excuses.
You never know when you might need an exit strategy.